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Antifoams are materials which
prevent foam formation. Defoamers are materials which breaks
existing foam. In both cases the materials must meet the following
requirements: - low surface tension - insolubility in foaming
system - inert, odourless, low volatility - effective at low
concentrations
Antifoams are used primarily in the scouring, dyeing and
finishing stages of fabrics manufacture. Products here fall into 3
main categories: fluids, compounds and emulsions. Fluids are based
on polydimethyl siloxanes. Viscosities range form 350 cps to 1000
cps, typically. Compound such as AF100% is composed of 350 cps.
These fluids and compounds are generally used used by formulators of
textile antifoams and defoamers. For high temperature applications
and improved compatibility with dye liquors, silicone polyether
fluids are preferred to standard pdms fluids. Jet Dyeing is
partidularly important because it enables the manufacturer to
process fabircs much quicker.
With the traditional Foulard process, only the fabric is in
motion, in the Jet Dye process, both the fabric and the bath liqour
is in motion. Due to an increase in speed of processing fabrics in
aqueous environments, foaming can easily become an issue.
For both fluids and compounds, application for non-aqueous
systems is achieved by predilution in an organinc solvent (aliphatic
or aromatic hydrocarbons) systems. When fluid/compound is to be used
in aqueous systems it must first be emulsified. Emulsions are
generally composed of: AF compound, water, emulsifiers, biocides,
thickeners. Standard antifoam emulsions such as AF30, AF20 and AF10
tend to be used by end users directly.
The choice of a 10, 20 or 30% silicone emulsion depends on
whether the end user has an accurate means of dosing. If they do
then a high solids product, AF30 is a good choice. If they do not,
then AF10 is more appropraite and will prevent wastage of silicone.
For high temperature, and high alkaline conditions, Antifoam Pulp
10% or 20% is more appropriate. This product also functions a lower
cost jet dye antifoam. |